02. PROCESS ANALYSIS
Please provide the following data when requesting for quotation, and we will offer a reasonable quotation to you within 3 days.
1.1. 2D (dwg/dxf/pdf/tif) & 3D (stp/step/igs/x_t) part drawing, or sample.
1.2. Requirement on cavity number, plastic, output quantity, surface finish. cold runner or hot runner system. please tell us manufacturer if you use hot runner system.
1.3. Please tell us an appointed steel material. If no, we will choose a suitable type based on your requirement on mold output quantity.
2. For RFQ, we can support technical analysis, including Product issue, mould design.
3.1. When you are satisfied with our quotation and facility, we can sign contract for cooperation.
3.2. You can either send PO via email or facsimile.
4. Project Management
4.1. Recived the receipt of PO from you. Firstly a series of engineering analysis will be carried out to your part drawing, including part &. mould structure analysisand Moldflow analysis etc.. Through analysis we can discover the disfigurement on part design, and propose on improvement, or send modified drawing for your confirmation.
4.2. Then we will start 2D mould layout design. Normally it takes 3~6 days to finish it.
4.3. We will modify the mould layout after receiving your comments, till your approval on the final design.
4.4. We will start ordering steel and mould base, and start 3D mould design upon your confirmation letter on our mould design.
4.5. Normally it takes 3~5 days to finish the 3D mould design. If you need to review, we can send the 3D data to you after finishing it.
4.6. After finishing 3D mould design, CNC programming will be followed immediately, and all the 3D component drawings will be transformed to 2D drawings with full mark of dimensions. Our toolmaker will carry on machining
according to 2D component drawings.
4.7. we will send a time table to you in two days after your approval on our mould design, and from then a weekly report with live pictures will be sent every Monday.
4.8. We will record the molding condition of T1(the first trial), take pictures and video of the process. After T1, we will send you samples, meanwhile a measurement report will be provided in 4 days.
4.9. After T1, we will have a first mould checking according to the approved mould drawing. At the same time, we will optimizing the mould according to our inspection and any feedback from you. Latest samples and measurement report
out of T2 will be sent to you for approval.
4.10. If any specific surface finish is required, upon your approval on the sample,we will arrange to carry out mirror polishing or texture. Afterwards, new samples will be sent to you for viewing and approval.
4.11. Upon receiving your final confirmation on the sample, if the mould is going to stay in our workshop for further production, we will preserve it and wait for your production order. if the mould is going to be exported, we will have final mould checking according to the mould drawing. The mould will be running 3~5 hours without stop after final mould checking, in order to make sure a successful running for future production.
5. Following documentation will be provided together with mould shipment:
Material certificate of core/cavity and mould base, heat treatment report(for harden steel only); 2D mould drawing in A1 printing; one CD with all 2D and 3D data; molding condition report & sample inspection report from final mould trial.
03. PROGRESS CONTROL
After the project is started, professional project engineers will follow up the specific progress, and report the actual progress of the project to the customer every week and match the processing pictures and videos to ensure that the customer can grasp the progress of the project in real time.