This is a loudspeaker cover, which is used in QianTu car. The material is PC+ABS. The size of the part is 217*206*30mm. There are many small holes and thin ribs on the part. There are two stamps with month and years. The marks are recycle and name of plastic material. And five hooks are used to fix on the frame of loudspeaker. The finish is grain (VDI 3400 ref 30) on viewable surface and polished on the inner surface. No flash、injection gate、ejector mark and fault are allowed on the viewable surface. To produce the part, it need a injection mold with good venting and good finish.
A mold with one cavity and hot runner system was built to produce the part. Five angular lifters were designed to form the hooks. The mold was cooled by cooling water. The cycle time was about 39 seconds. The part was ejector out by round ejecting pins. For the mold, the most important was to manufacture the area with small holes and the thin ribs. Core insert can't be milled by CNC and polished because there were too compact small holes and thin ribs.
So it needed to make graphite electrode to do EDM. The finish of the surface is 4u-6u Rmax.In this way, the part can demould smoothly without polished. To get good surface of the electorde, it was very import to choice the graphite grade. The graphite must be high strength and fine particles. The size of the particles was about 1-5μm. Too many holes had an effect on flowing of the plastic material when injecting. It was easy to cause venting issue.
So it needed a good venting system in the mold. So that some venting inserts were designed in the core side of the mold. To get the viewable surface with EDM texture VDI 3400 ref30, a big copper electrode was made to do EDM. It was a high precision electrode. Also it was done in a good EDM machine. To make lifters moving smoothly, the holes of the lifters were made by slow wire cutting. And a copper guide block was designed for the lifter.
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A: Generally, we pack our goods in neutral white boxes and brown cartons. If you have legally registered patent,
we can pack the goods in your branded boxes after getting your authorization letters.
Q2. What is your terms of payment?
A: T/T 30% as deposit, and 70% before delivery. We'll show you the photos of the products and packages
before you pay the balance.
Q3. What is your terms of delivery?For TOYOTA land cruiser prado
A: EXW, FOB, CFR, CIF, DDU.
Q4. How about your delivery time?31715 sls-9014 k80299 48820-24010
A: Generally, it will take 30 to 60 days after receiving your advance payment. The specific delivery time depends
on the items and the quantity of your order.
Q5. Can you produce according to the samples?42957 t405a34 48802-60120 48802-60050 0123-001
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.
Q6. What is your sample Stabilizer Link?
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and
the courier cost.
Q7. Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery
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2. We respect every customer as our friend and we sincerely do business and make friends with them,
no matter where they come from.
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